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2.5L & 3L Blow Molding Machine for Food, Chemical & HDPE Bottles - KSY
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2.5L & 3L Blow Molding

2.5L & 3L Blow Molding Machines for Food & Chemical HDPE Bottles

KSY55 and KSY65 are professional small-medium capacity blow molding machines for HDPE bottles, food packaging and chemical containers up to 3L. Both models use Siemens S7-1200 PLC and high-response servo drive.

2.5L / 3L capacity Servo drive system Siemens PLC control
KSY55 2.5L blow molding machine for HDPE bottle production
KSY55 machine front view
KSY55 product application

KSY55-J2.5L Key Specifications

Screw diameterΦ55 mm / Φ60 mm (optional)
Max. plasticizing capacity40 kg/h (Φ55) / 48 kg/h (Φ60)
Clamping force40 kN
Platen spacing150–380 mm
Dry cycle time4.2 s
Max. mould dimensionsW 350 mm · H 320 mm
Product range100 ml – 2.5 L
Average power consumption22 kW/h
Control systemSiemens S7-1200 PLC + Touch Screen HMI

Engineer’s Notes – KSY55

Practical recommendation: KSY55 is the first choice for 2.5L HDPE food bottles and chemical containers with moderate wall thickness. The Φ60 mm screw option provides about 20% more plasticizing power while keeping the same compact footprint.
Dry cycle time: 4.2s means stable cycle time for single-cavity or multi-cavity moulds. Final output depends on bottle weight and mould cooling efficiency.

KSY55 vs KSY65 Technical Comparison

Use capacity, plasticizing output and clamping force to select the correct model for HDPE bottle production.

Technical ParameterKSY55-J2.5LKSY65-J3L
Maximum capacity2.5 L3 L
Min. product volume100 ml200 ml
Plasticizing capacity (standard screw)40 kg/h50 kg/h
Plasticizing capacity (optional screw)48 kg/h60 kg/h
Clamping force40 kN45 kN
Dry cycle time4.2 s4.5 s
Mould size (W×H)350 × 320 mm380 × 350 mm
Average power consumption22 kW/h28 kW/h
Best suited for2.5L food / chemical containers3L thick-wall HDPE containers
Selection guideline for medium size bottle production line:
For 3L bottles with a required wall thickness over 2 mm, or when using a multi-cavity mould with higher combined shot weight, choose KSY65. For usual 1L–2.5L HDPE containers, KSY55 delivers the best overall efficiency.

Common Features & Advantages

Both machines use the same KSY platform, making maintenance and configuration planning easier.

S

Servo oil pump

Automatic servo pump adjusts oil flow by real demand, reducing power consumption compared with fixed pumps.

P

Siemens S7-1200 PLC

Reliable control for time, temperature and pressure. Touch-screen HMI makes parameter setting simple.

D

Dry cycle time

KSY55: 4.2s / KSY65: 4.5s. A stable dry cycle is the foundation for predictable output.

M

Multi-cavity capable

Both machines can be configured with single or multi-head tooling for higher production flexibility.

E

Energy saving design

22–28 kW/h average power consumption keeps production costs low for continuous bottle lines.

C

Container quality

Rigid clamping plate and synchronous mould movement improve neck finish and dimensional consistency.

Main Applications

These machines are widely used in the food, chemical and household industry for medium-size bottles.

HDPE chemical bottle production with KSY55

HDPE chemical bottles

Detergent, cleaning solution and industrial chemical packaging from 500ml to 2.5L with reliable chemical resistance.

Food packaging bottle production with KSY blow molding machine

Food packaging bottles

Food-grade HDPE or PP containers for cooking oil, honey, sauces and beverage applications from 1L to 3L.

Industrial packaging bottle production with KSY65

Industrial packaging

Lubricant bottles, automotive fluid containers and specialty chemical packages require good drop strength.

Compatible Materials

Both machines can process these blow molding grades.

HDPEHigh-density polyethylene
LDPELow-density polyethylene
PPPolypropylene
PETGPET glycol
PSPolystyrene
PVCPolyvinyl chloride
EVAEthylene-vinyl acetate
EVOHBarrier resin
ABSAcrylonitrile butadiene styrene
TPEThermoplastic elastomer
TPUThermoplastic polyurethane
PAPolyamide

Frequently Asked Questions

What is the price range for a 3L blow molding machine?
KSY65-J3L machine pricing depends on screw size, number of die heads, control options and other customized features. Please contact KSY with your bottle drawing and production target to receive an exact quotation.
Which model is better for HDPE bottle blowing?
Both KSY55 and KSY65 can process HDPE reliably. For HDPE bottles up to 2.5L, the KSY55 is usually more efficient. For 3L bottles with thicker walls or higher output, choose KSY65 with its higher plasticizing capacity and clamping force.
What production output can I expect for 2.5L containers?
With KSY55, production output for a standard 2.5L HDPE container is approximately 180–220 pieces per hour in continuous operation. Multi-cavity moulds can increase this output. Actual results depend on material, wall thickness and cooling.
Is this suitable for a medium size bottle production line?
Yes. Both models are designed for medium-size bottle production. They can be integrated with leak testers, labeling machines and conveyors to form a complete 2.5L–3L bottle production line.
What is the dry cycle time of KSY55 and KSY65?
KSY55 has a dry cycle time of 4.2 seconds. KSY65 has a dry cycle time of 4.5 seconds. The actual production cycle depends on mould cooling, container weight and cavity number.

Related Blow Molding Machines

Need a 3L Blow Molding Machine for Your Production?

Contact our technical engineers for quotation and machine recommendation. Tell us your container volume, material and required output.